JD Sports Distribution Centre

The challenge was to create a facility that could handle large volumes of product, different picking strategies, a variety of product types and still integrate advanced automation. The result is approximately 2,000,000 sq ft distribution centre that combines scale, efficiency, and flexibility. The scheme balances volumetric design, future proofing and adaptability to meet specific design requirements for integration of equipment and distribution demands.

The design delivers scale with purpose, with haunch heights ranging from 16m to 20m to accommodate automation, racking, and mezzanines. Operational control was achieved through strategic placement of dock levellers, transport offices, and gatehouses to streamline circulation, maximise goods movement, and increase visibility. Community-minded design ensured traffic flows, colleague drop-off points, and HGV circulation were planned to minimise disruption to neighbouring residents.

With 1,900 colleagues on site, prioritising safe, efficient movement and a workplace that supports long term operations. Landscaping and screening soften the visual impact, integrating the development respectfully into its surroundings

The building envelope was engineered to support high bay racking systems and automated storage and retrieval systems. Floor slabs enable heavy load-bearing and minimal deflection to accommodate material handling equipment. Lighting and ventilation systems meet operational standards for large-scale logistics environments, while acoustic treatments reduce noise pollution and improve working conditions. Designated zones for goods-in and goods-out operations and flexible staging zones support peak demand periods

Phased delivery allowed operations to continue while expanding capacity. Mezzanines nearly doubled usable floor area, unlocking flexibility within the building’s volumetric design. Integrated office and operational spaces ensure that people, processes, and technology work seamlessly together.

Low combustibility materials and integrated sprinkler systems, LPCB certification and compliance were incorporated to ensure robust protection standards across the facility. This included rigorous third-party testing and evaluation under the LPCB regime. The certification process validated the reliability of passive and active protection systems, from fire detection and suppression.